At a leading food processing facility, we have successfully installed an advanced fresh air ventilation system meticulously designed to ensure optimal air quality.

The facility is strategically divided into two areas: low care and high care, which is crucial for maintaining the highest standards during the packing and processing stages.This setup helps preserve the freshness and integrity of the food products.

Our expert team executed the installation with precision, handling ductwork sizes that reached up to 1600mm in diameter. The project presented unique challenges, particularly due to the need for manual installation in areas with suspended ceilings. Despite these complexities, our team delivered a high-quality solution that upholds the highest standards of safety and efficiency.

At a leading automotive manufacturing facility, we have installed an innovative displacement ventilation system that ensures engineers breathe the cleanest, freshest air.

This advanced system is designed with cutting-edge technology to manage air quality, promoting an environment where safety and health are paramount.

By effectively controlling and enhancing air quality, we create a workspace that supports the well-being and productivity of their dedicated engineers.

At a Coventry automotive facility, we have extended a fresh air intake system to ensure that no carbon monoxide fumes from existing stacks are drawn in.

This important enhancement, which involved meticulous work on the facility's roof, is designed to maintain a clean and safe environment.

By ensuring that only fresh air circulates within the facility, we provided a healthier and more efficient workspace for everyone.

Major Aerospace Company extraction systems for new super sized industrial units :

Project: - LEV header duct systems and fans were supplied and installed; based on two fans per duty, one in use, one on standby. LEV spines from central header ducts to LEV positions.

The 5 off centralised systems were installed to extract and remove the various contaminants present within the facility from the specified LEV locations as identified within each system machine log. The systems have been designed to cope with a variety of corrosive, flammable, explosive and wet substances.

The set of up the systems were such that the above contaminants were mitigated through mass dilution and the ductwork velocities are such that all substances are suspended in the air stream and shall not drop and settle permanently within the ductwork, thus allowing for safe exhaust outside the building.

The systems were sized at: -

2 systems duty 99,000M3/H 

1 system  duty 50,000M3/H 

1 system duty 72,000M3/H 

1 PVC system duty 8,000M3/H

Contract Value: £1,800,000.00

Based on 258,000 M3/H Laminar Flow system to give up to 20 ACH (air changes per hour):

Consist of: -

Six off: - Air Handling Units with fan set, EU4 Pre-filter and EU7 Main filter and weathering sized at 43,000M3/H each externally mounted on concrete plinths size: 2450 meters wide x 2.2 meter high x 2.,2 meters long complete with EC fan motors

Six off: - Internally mounted plenum boxes with directional supply grills,

Six off: - Interconnecting external galvanised duct systems connecting AHU’s to plenum’s

Nine off: - Wall fans mounted in the opposite walls at low level to create a laminar flow

2 Oil mist extraction systems to serve a variety of metalworking machines.
A fully automated system, via an inverter driven system fan.
Designed, Detailed, On-site project managed and Commissioned by Clean Air Environmental Ltd